Cleaning of assemblies (PCB Cleaning)

PCB assemblies cleaning


The cleaning of assemblies (PCB cleaning) is almost mandatory today, particularly in high-end area. These boards (assembled / mounted PCBs) must be cleaned thoroughly of production residues and possible environmental and handling dirt to ensure a reliable further processing respectively a trouble-free performance.

Especially where sensitive and thus mostly expensive modules are used, such as in the aerospace industry, the automotive industry, in medical technology or telecommunications, the assembled PCB cleaning is a full and impoertant production step.

But even with the so-called no-clean manufacturing, it may be that these components must be cleaned to avoid malfunctions.

The thorough removal of flux residues, colophony, resin, oxides and soldering materials are the main tasks in the cleaning of printed circuit boards, active and passive electronic components, BGA, flip chip, relays, inductors, etc.

The cleaning of an assembly is not only a necessary prerequisite for reliable bonding and / or varnishing and so e.g. for climate security / avoiding current leakages. Asemmbled PCBs cleaning also allows debugging and so preserves the value of misprints  and / or ensures the optical quality of the electronic components.

kolbprovides for the cleaning of assembled PCBs the complete process as a manufacturer from a single source: including machinery, accessories, cleaners and specially applied electronic process control.

Suitable systems


AQUBE® XH9
Fully automatic high end batch cleaner with largest process chamber worldwide

Capacity: up to 830 (19 m²) eurocards in up to four variable drawer baskets
Horizontal up to eightfold spray rotors, VMH®-TurboDigital evaporative drying
Process chamber dimensions: W 970 • D 955 • H 900 mm

more about AQUBE® XH9

AQUBE® XH7
Fully automatic high end XL batch cleaner for assembled PCBs

Capacity: up to 540 (8.6 m²) eurocard in up to three variable drawer baskets
PolyPower® Technology (up to three times more pressure power and up to 30% less cycle time)
Horizontal up to sixfold spray rotors, VMH® TurboDigital evaporative drying
Process chamber dimensions: W 700 • D 720 • H 710 mm

more about AQUBE® XH7

AQUBE® XH5
Fully automatic high end assembled PCBs batch cleaner

Capacity: up to 176 (2.8 m²) eurocards in up to two variable drawer baskets
PolyPower® Technology (up to three times more pressure power and up to 30% less cycle time)
Horizontal up to fourfold spray rotors, VMH® TurboDigital evaporative drying
Process chamber dimensions: W 540 • D 590 • H 570 mm

more about AQUBE® XH5

AQUBE® LH9
Fully automatic state of the art PCB batch cleaner with largest process chamber worldwide

Capacity: up to 830 (19 m²) eurocards in up to four variable drawer baskets
Horizontal up to eightfold spray rotors, VMH®-TurboDigital evaporative drying
Process chamber dimensions: W 970 • D 955 • H 900 mm

more about AQUBE® LH9

AQUBE® LH7
Fully automatic state of the art PCB XL batch cleaner

Capacity: up to 540 (8.6 m²) eurocards in up to three variable drawer baskets
Horizontal up to sixfold spray rotors, VMH®-TurboDigital evaporative drying
PolyPower® Technology (up to three times more pressure power and up to 30% less cycle time)
Process chamber dimensions: W 700 • D 720 • H 710 mm

more about AQUBE® LH7

AQUBE® LH5
Fully automatic standard assembled PCBs batch cleaner

Capacity: up to 176 (2.8 m²) eurocards in up to two variable drawer baskets
Horizontal up to fourfold spray rotors, VMH®-TurboDigital evaporative drying
PolyPower® Technology (up to three times more pressure power and up to 30% less cycle time)
Process chamber dimensions: W 540 • D 590 • H 570 mm

more about AQUBE® LH5

PSE 300 2HY
Fully automatic compact "all in one" hybrid cleaning system

Capacity: screens, stencils / carriers up to a size of 780 x 950 mm (31 "x 37.5")
Full-fledged hybrid system for fine (screens, stencils, PumpPrints) ultra fine (assembled PCBs) and even maintenance cleaning tasks (e.g. solder carriers)
Process chamber dimensions: W 350 • D 980 • H 920 mm

more about PSE 300 2HY

PSE LH5
Fully automatic economy assembled PCBs batch cleaner

Capacity: up to 176 (2.8 m²) eurocards in up to two variable drawer baskets
Horizontal up to fourfold spray rotors, VMH®-Turbo evaporative drying
Process chamber dimensions: W 540 • D 590 • H 570 mm

more about PSE LH5

PSE LH7
Fully automatic XL economy PCB cleaner

Capacity: up to 540 (8.6 m²) eurocards in up to three variable drawer baskets
Horizontal up to sixfold spray rotors, VMH®-Turbo evaporative drying
Process chamber dimensions: W 700 • D 720 • H 710 mm

more about PSE LH7

PSE LX9
Super large economy system for assembled PCBs, hybrids, misprints

Capacity: up to 830 (19 m²) eurocards in up to four variable drawer baskets
Horizontal up to eightfold spray rotors, VMH®-Turbo evaporative drying
Process chamber dimensions: W 970 • D 955 • H 900 mm

more about PSE LX9

Suitable detergents


MultiEx® 3D series

MultiEx® 3D series detergents are aqueous three-dimensional cleaners (1. colophonium removal, deoxydizing, 3. passivating) for use in kolb systems with PowerSpray® technology and in all common spray-in-air cleaning systems.

Most suitable for: assembled PCBs, DCBs, ceramic substrates, also screens, stencils, PumpPrints and misprints.

more about MultiEx® 3D series

MultiEx® A12

MultiEx® A12 is an aqueous alkaline cleaning detergent for use in kolb systems with PowerSpray® and AirFlow® technology as well as in any common spray-in-air and spray-in-immersion cleaning system.

Most suitable for PCBs, solder carriers, solder pallets, ESD boxes , PCB storage magazines

more about MultiEx® A12

MultiEx® Rapid
Aqueous alkaline PCB cleaning detergent concentrate

MultiEx® Rapid is a detergent concentrate removes particularly to remove colophonium and flux residues quickly, thoroughly and with best possible product care from assembled PCBs.

more about MultiEx® Rapid

MultiEx® VR series

MultiEx® VR series offers aqueous alkaline broadband detergents, ideal for ultra-fine cleaning of high-end electronic components, for use in kolb systems with PowerSpray® technology and all common spray-in-air cleaning systems.

Most suitable for: Assembled PCBs, ceramic substrates, misprints, stencils, solder carriers, solder pallets, ESD boxes, PCB magazines

more about MultiEx® VR series

PastEx® AP15

PastEx® AP is an aqueous alkaline broadband detergent, ideal for ultra-fine cleaning of high-end electronic components, for use in kolb systems with PowerSpray® technology and common spray-in-air cleaning systems and optionally as well in AirFlow® systems and common pray-in-immersion devices.

Most suitable for: Assembled PCBs, ceramic substrates, misprints, solder carriers, solder pallets, ESD boxes, PCB magazines

more about PastEx® AP15

Events

We are looking forward t see you at the Productronica Show, November 12 - 15. More information coming soon.

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