Product Catalog 20 26 Cleaning Systems 11/25
SEITE 1 ▪ kolb Cleaning Technology GmbH About us Did you know that we – kolb Cleaning Technology – are regarded as the inventors of aqueous system cleaning for the electronics industry, as it is used today in high-tech production plants? Founded in 1988, we are a pioneer and a global leader in customized and sustainable cleaning processes for the electronics industry. At kolb, you receive all process components from a single source: equipment, detergents, process design, and training for the efficient and sustainable operation of our products. Our portfolio includes systems for every cleaning task within electronics production. kolb system solutions are available, among others, for the cleaning of stencils, misprints/assemblies, solder frames/carriers, condensate traps, board carriers, machine parts and hand tools. Our customers include companies such as Airbus, Bosch, Conti Temic, DIEHL, Dyson, EADS, Flextronics, Hella, Loewe, Nokia, Philips, Samsung, Solectron, Siemens, Sony, and Tesla. In addition to innovation, sustainability has been a top priority for many years. Resource-efficient systems – such as our new TZD Technology featured on pages 6, 8, and 18 – as well as modern low-temperature detergents and long-lasting equipment are key elements of our company’s sustainability concept. For detailed information about our company, please visit our website: www.kolb-ct.com.
Inhaltsverzeichnis & Reinigungsaufgaben ▪ SEITE 2 Cleaning tasks and processes in the electronics producing industry Table of contents About us 1 Table of Contens & Cleaning Tasks 2 PCBA Cleaning 3 AQUBE® L series 3 AQUBE® X series 5 AQUBE® XV SuperTask series 7 PSE L series 9 Stencil & Screen Cleaning 11 AQUBE® MV series 11 PSE 300 series 13 PSE MV series 15 Soldre Frame & Carrier Cleaning 17 AQUBE® MH series 17 PSE MH series 19 Accessory Program 20 Maintenance Cleaning 21 AF series 21 Water Management 23 Function Packages & Single Options 25 Application Overview & Excerpt kolb Detergents 27 kolb Campus Knowledge & Training Courses 29 Certificates & Certifications 30
The AQUBE L series ® PCBA CLEANING PROCESS RELIABILITY PAGE 3 ▪ PCBA Cleaning Examples of cleaning goods Key features of the AQUBE® L series The kolb AQUBE® L series systems provide process-reliable fine cleaning of PCBs, SiPs, HDI boards, and hybrids from contaminants such as flux residues and aggressive solder-support substances. AQUBE® L systems can clean up to 540 (8.6 m2) eurocards in up to three variable horizontal drawer baskets. These two-tank systems feature three separate circuits and a fully automated up-to 4-step process: Cleaning, Rinsing (tap water), Rinsing with DI water including continuous DI water processing, Drying. They are extremely compact and offer excellent price-performance ratio. The systems feature intelligent network connectivity for smart factory integration and are suitable for high-temperature cleaning and rinsing up to 80 °C. The AQUBE® LH5 is also suitable for cleaning up to seven carriers up to 540 x 480 mm / 21" x 19" (in the wash rack). Reliable cleaning of PCBAs, metallized substrates and DCBs with increasingly complex physical structures is a significant factor for a profitable production. It is not only a necessary prerequisite for reliable varnishing and embedding and thus consequently climatic safety/leaking current safety. It also helps to eliminate mistakes and thereby preserves the value of mounted PCBs and ensures the optical quality of electronic components.
AQUBE LH5 AQUBE LH6 AQUBE LH7 AQUBE® L series ▪ PAGE 4 PRODUCT DETAILS Cleaning capacity up to 176 (2.8 m2) eurocards Average processing time 65 min/cycle = 22 s/eurocard Number of tanks/circuits two-tank-system with trible-circuit function Process chamber dimensions W 540 • D 590 • H 570 mm Usable basket dimensions basket 1: H 500 • D 470 basket 2: H 220 • D 470 Tank volume tank A: 55 l • tank B/C: 35 l Footprint W 1,180 • D 840 • H 1,660 mm PRODUCT DETAILS Cleaning capacity up to 264 (4.2 m2) eurocards Average processing time 65 min/cycle = 15 s/eurocard Number of tanks/circuits two-tank-system with trible-circuit function Process chamber dimensions W 540 • D 590 • H 710 mm Usable basket dimensions basket 1: H 500 • D 470 basket 2: H 270 • D 470 basket 3: H 150 • D 470 Tank volume tank A: 95 l • tank B/C: 65 l Footprint W 1,400 x D 1,240 • H 1,800 mm PRODUCT DETAILS Cleaning capacity up to 540 (8.6 m2) eurocards Average processing time 65 min/cycle = 7 s/eurocard Number of tanks/circuits two-tank-system with trible-circuit function Process chamber dimensions W 700 • D 720 • H 710 mm Usable basket dimensions basket 1: H 620 • D 620 basket 2: H 270 • D 620 basket 3: H 150 • D 620 Tank volume tank A: 95 l • tank B/C: 65 l Footprint W 1,400 x D 1,550 • H 1,800 mm ® ® ®
AQUBE XH6 ® The AQUBE X series ® FOR THE HIGHEST STANDARDS PAGE 5 ▪ PCBA Cleaning PRODUCT DETAILS Cleaning capacity up to 264 (4.2 m2) eurocards Average processing time 60 min/cycle = 14 s/eurocard Number of tanks/circuits three-tank-system • 3 circuits Process chamber dimensions W 540 • D 590 • H 710 mm Usable basket dimensions basket 1: H 500 • D 470 basket 2: H 270 • D 470 basket 3: H 150 • D 470 Tank volume tank A: 95 l • tank B: 65 l • tank C: 105 l Footprint W 1,400 x D 1,240 • H 1,800 mm The kolb AQUBE® X series is designed for the highest performance requirements – fast, efficient, and economical. It is ideal for cleaning of complex and value PCBAs, DCBs, HDIs, and lead frames from flux residues, resin, copper oxide and solder-support substances. Various chamber sizes, different rotor configurations and drying technologies always provide the best solution for each application. Developed and manufactured in Germany, the AQUBE® X series operate in a fully automated 5-step process: Cleaning, MediumWipe®, Rinsing (tap water), Rinsing with DI water and VMH® TurboDigital evaporation drying. All systems can be equipped with efficient water recycling and/or disposal modules (see pages 23 and 24). They feature intelligent network connectivity for smart factory environments and are suitable for high-temperature cleaning and rinsing up to 80 °C. Key features of the AQUBE® X series Examples of cleaning goods
AQUBE XH7 AQUBE XH7 TZD* AQUBE XH9 AQUBE® X series ▪ PAGE 6 PRODUCT DETAILS Cleaning capacity up to 540 (8.6 m2) eurocards Average processing time 60 min/cycle= 7 s/eurocard Number of tanks/circuits three-tank-system • 3 circuits Process chamber dimensions W 700 • D 720 • H 710 mm Usable basket dimensions basket 1: H 620 • D 620 basket 2: H 270 • D 620 basket 3: H 150 • D 470 Tank volume tank A: 95 l • tank B: 65 l • tank C: 105 l Footprint W 1,400 • D 1,550 • H 1,800 mm PRODUCT DETAILS Cleaning capacity upt to 540 (8.6 m2) eurocards Average processing time 65 min/cycle = 7 s/eurocard Number of tanks/circuits five-tank-system • 5 circuits Process chamber dimensions W 700 • D 720 • H 710 mm Usable basket dimensions basket 1: H 620 • D 620 basket 2: H 270 • D 620 basket 3: H 150 • D 470 Tank volume tank A: 95 l • tank B: 3 x 65 l tank C: 105 l Footprint W 1,850 • D 1,550 • H 1,800 mm PRODUCT DETAILS Cleaning capacity up to 900 (14.4 m2) eurocards Average processing time 70 min/cycle = 5 s/eurocard Number of tanks/circuits three-tank-system • 3 circuits Process chamber dimensions W 970 • D 955 • H 900 mm Usable basket dimensions basket 1: H 750 • D 890 basket 2: H 340 • D 890 basket 3: H 210 • D 890 basket 4: H 140 • D 890 Tank volume tank A: 100 l • tank B: 125 l • tank C: 100 l Footprint W 1,700 • D 1,850 • H 1,800 mm *with TZD-Technology – up to 90 % water savings compared to AQUBE® XH7 ® ® ®
Spring Wash Frame The AQUBE XV SuperTask series ® FOR COMPLEX PAGE 7 ▪ PCBA Cleaning The kolb AQUBE® XV7 and XV9 SuperTask systems are specifically designed for the cleaning of PCBAs, PCBs and metallized sub- strates with complex architectures, potential shadowing areas and unusually deep or difficult-to-access microstructures. The fully automatic AQUBE® XV SuperTask series use vertically arranged spray rotors to remove demanding contaminants with optimal pressure, ensuring shadow-free cleaning. These systems feature intelligent network connectivity for smart factory integration and are suitable for high-temperature cleaning and rinsing up to 80 °C. The kolb SuperTask series addresses a specialized market requirement segment of approximately 5 %. Spring Wash Frame AQUBE® XV9 SuperTask FrameWash SC29 4 per system Spring Wash Frame AQUBE® XV7 SuperTask WashFrame ModBase SC23 2 per system Wash Cart AQUBE® XV7 SuperTask Key features of the AQUBE® XV SuperTask series Examples of cleaning goods
AQUBE XV7 SuperTask* AQUBE XV9 SuperTask GEOMETRIES PRODUCT DETAILS Cleaning capacity up to 96 eurocards Average processing time 40 min/cycle = 25 s/eurocard Number of tanks/circuits three-tank-system • 3 circuits Process chamber holder 4 Spring Wash Frames Usable frame dimensions usable space per wash frame: 840 x 640 mm = 24 eurocards Tank volume tank A: 100 l • tank B: 125 l • tank C: 100 l Footprint W 1,700 • D 1,850 • H 1,800 mm PRODUCT DETAILS Cleaning capacity up to 30 eurocards Average processing time 40 min/cycle = 80 s/eurocard Number of tanks/circuits three-tank-system • 3 circuits Process chamber holder wash cart with two spring wash frames Usable frame dimensions usable space per wash frame: 580 x 580 mm = 15 eurocards Tank volume tank A: 95 l • tank B: 65 l • tank C: 105 l Footprint W 1,400 •DT 1,550 • H 1,800 mm AQUBE® XV SuperTask series ▪ PAGE 8 *also available with TZD-Technology ® ®
BECAUSE PRECISION MATTERS The PSE L series The PSE Economy Line PAGE 9 ▪ PCBA Cleaning Examples of cleaning goods Key features of the PSE L series The kolb PSE L series offers solid and compact batch systems for the fine cleaning of PCBAs and hybrids. Their horizontal rotor systems with asynchronous pressure spray nozzles prevent spray shadowing and thus ensure thorough cleaning even of micro-contaminations. With 100 freely selectable programs, they are highly efficient for a wide range of PCBA cleaning requirements. They are suitable for high-temperature cleaning and rinsing up to 80 °C. The PSE LH5 is also suitable for cleaning up to seven carriers up to 540 x 480 mm / 21" x 19" (in the wash rack). The kolb PSE Economy line is a quality series of advanced cleaning systems that focuses on all essential criteria for a qualified cleaning process, making it an attractive investment. kolb PSE systems benefit from established components and technologies of the AQUBE® high-end line, which have successively become the standard. They are available for PCBA, HDI and lead frame cleaning. All systems are engineered and manufactured in Germany and operate in a fully automated 4-step process: Cleaning, Rinsing (tap water), Rinsing with DI water and VMH® hot-air evaporation drying.
PSE LH5 PSE LH6 PSE LH7 PSE L series ▪ PAGE 10 PRODUCT DETAILS Cleaning capacity up to 176 (2.8 m2) eurocards Average processing time 75 min/cycle = 25 s/eurocard Number of tanks/circuits two-tank-system with trible-circuit function Process chamber dimensions W 540 • D 590 • H 570 mm Usable basket dimensions basket 1: H 540 • D 470 basket 2: H 220 • D 470 Tank volume tank A: 55 l • tank B/C: 35 l Footprint W 1,180 • D 840 • H 1,660 mm PRODUCT DETAILS Cleaning capacity up to 264 (4.2 m2) eurocards Average processing time 75 min/cycle = 17 s/eurocard Number of tanks/circuits two-tank-system with trible-circuit function Process chamber dimensions W 540 • D 590 • H 710 mm Usable basket dimensions basket 1: H 500 • D 470 basket 2: H 270 • D 470 basket 3: H 150 • D 470 Tank volume tank A: 95 l • tank B/C: 65 l Footprint W 1,400 x D 1,240 • H 1,800 mm PRODUCT DETAILS Cleaning capacity up to 540 (8.6 m2) eurocards Average processing time 75 min/cycle = 9 s/eurocard Number of tanks/circuits two-tank-system with trible-circuit function Process chamber dimensions W 700 • D 720 • H 710 mm Usable basket dimensions basket 1: H 620 • D 620 basket 2: H 270 • D 620 basket 3: H 150 • D 620 Tank volume tank A: 95 l • tank B/C: 65 l Footprint W 1,400 x D 1,550 • H 1,800 mm
PAGE 11 ▪ Stencil & Screen Cleaning BECAUSE PRECISION MATTERS The AQUBE MV series ® STENCIL & SCREEN CLEANING Examples of cleaning goods Key features of the AQUBE® MV series Economical, efficient and high-throughput: Systems of the kolb AQUBE® MV series clean up to four screens or stencils, squeegees, or misprints (bare boards) in a single fully automated 4-step process (cleaning, MediumWipe®, rinsing, drying). All AQUBE® MV series systems operate fully automatically with a vertical rotor system featuring up to eight asynchronous spray rotors. This ensures all-over and constant spray pressure on the stencil, prevents spray shadowing and delivers exceptionally thorough cleaning, even of the finest contamination in the smallest apertures. Equipped with an optional function package, these systems can also clean PCBAs or mounted misprints in customized washing frames. They also feature intelligent network connectivity for smart factory integration. Optimum stencil and screen cleaning is a prerequisite for reproducible quality and low failure rates in both electronics and solar cell production today. Residues and contamination from SMD adhesives and SMD solder pastes on screens and stencils, especially in the apertures, lead to printing errors during PCBA production and thus malfunctions of the finished product.
AQUBE MV3 ONE AQUBE MV8 sTwin AQUBE MV9 QUAD AQUBE® MV series ▪ PAGE 12 PRODUCT DETAILS Cleaning capacity stencils up to 37" x 30" (950 x 770 mm) Average processing time 16 min/cycle/stencil Number of tanks/circuits two-tank-system • 2 circuits Process chamber dimensions W 350 • D 1,000 • H 920 mm Tank volume tank A: 75 l • tank B: 75 l Footprint W 950 • D 1,600 • H 1,700 mm PRODUCT DETAILS Cleaning capacity 2 stencils up to 37 "x 30" (950 x 770 mm) Average processing time 16 min/cycle = 8 min/stencil Number of tanks/circuits two-tank-system • 2 circuits Process chamber dimensions 2 x W 270 • D 1,000 • H 875 mm Tank volume tank A: 75 l • tank B: 45 l Footprint W 1,050 • D 1,700 • H 1,800 mm PRODUCT DETAILS Cleaning capacity 4 stencils up to 37“ x 31,5“ (940 x 800 m) Average processing time 28 min/cycle = 7 min/stencil Number of tanks/circuits two-tank-system • 2 circuits Process chamber dimensions W 970 • D 955 • H 900 mm Tank volume tank A: 125 l • tank B: 125 l Footprint W 1,700 • D 1,850 • H 1,800 mm ® ® ®
PAGE 13 ▪ Stencil & Screen Cleaning PSE 300 HD SIMPLY CLEAN PSE 300 and MV series PRODUCT DETAILS Cleaning capacity stencil, screen/carrier up to 31" x 33" (780 x 840 mm) Average processing time 30 min/cycle/stencil Number of tanks/circuits one-tank-system with two-tank-function Process chamber dimensions W 350 • D 920 • H 920 mm Tank volume tank A: 100 l Footprint W 800 • D 1,200 • H 1,700 mm The kolb PSE stencil cleaning systems are a quality series of advanced cleaning systems that meet all essential criteria for qualified stencil, screen, misprint and scrapers/squeegee cleaning processes, while also representing an attractive investment. The systems of the PSE 300 series are extremely compact. They are ideally suited for small and medium-sized companies and smaller production volumes, as well as for large-scale production environments where a cleaning system is placed at every printer. The kolb PSE MV8 TWIN is a single-chamber PowerSpray® system designed for the thorough cleaning of two stencils in one cleaning cycle, delivering excellent cleaning results with short cycle times. Key features of the PSE stencil clenaing systems Examples of cleaning goods
PSE 300 VS PSE 300 VL STENCILS PRODUCT DETAILS Cleaning capacity stencil, screen/carrier up to 31" x 37,5" (780 x 950 mm) Average processing time 13 min/cycle/stencil Number of tanks/circuits one-tank-system with two-tank-function Process chamber dimensions W 350 • D 1,000 • H 920 mm Tank volume tank A: 100 l Footprint W 800 • D 1,200 • H 1,700 mm PSE 300 series ▪ PAGE 14 PRODUCT DETAILS Cleaning capacity stencil, screen/carrier up to 31" x 37,5" (780 x 950 mm) Average processing time 18 min/cycle/stencil Number of tanks/circuits one-tank-system with two-tank-function Process chamber dimensions W 350 • D 1,000 • H 920 mm Tank volume tank A: 100 l Footprint W 800 • D 1,200 • H 1,700 mm
PSE MV8 TWIN PSE MV3 ONE (formerly PSE 300 2VL) THE VARIABLES PAGE 15 ▪ Stencil & Screen Cleaning PRODUCT DETAILS Cleaning capacity 2 stencils up to 35" x 32" (900 x 800 mm) Average processing time 20 min/cycle = 10 min/stencil Number of tanks/circuits two-tank-system • 2 circuits Process chamber dimensions W 550 • D 1.000 • H 875 mm Tank volume tank A: 75 l • tank B: 75 l Footprint W 1,050 • D 1,700 • H 1,800 mm PRODUCT DETAILS Cleaning capacity stencils up to 37" x 30" (950 x 770 mm) Average processing time 20 min/cycle/stencil Number of tanks/circuits two-tank-system • 2 circuits Process chamber dimensions W 300 • D 1,000 • H 920 mm Tank volume tank A: 75 l • tank B: 75 l Footprint W 950 • D 1,600 • H 1,700 mm
PSE MV3 ONE XL (formerly PSE 300 2VL-XL) PSE MV3 ONE XXL CLEANING SYSTEMS PSE MV series ▪ PAGE 16 PRODUCT DETAILS Cleaning capacity stencils up to 61" x 30" (1,560 x 770 mm) Average processing time 25 min/cycle/stencil Number of tanks/circuits two-tank-system • 2 circuits Process chamber dimensions W 300 • D 1,580 • H 920 mm Tank volume tank A: 120 l • tank B: 120 l Footprint W 951 • D 2,200 • H 1,700 mm PRODUCT DETAILS Cleaning capacity stencils up to 61" x 59" (1.560 x 1.500 mm) Average processing time 35 min/cycle/stencil Number of tanks/circuits two-tank-system • 2 circuits Process chamber dimensions W 300 • D 1,580 • H 1,660 mm Tank volume tank A: 120 l • tank B: 120 l Footprint W 950 • D 2,250 • H 2,450 mm
Examples of cleaning goods The AQUBE MH series ® CLEAN TOOLS – CLEAN WORK PAGE 17 ▪ Solder Frame & Carrier Cleaning SOLDER FRAME & CARRIER CLEANING Key features of the AQUBE® MH series The kolb AQUBE® MH series offers maintenance cleaning systems that, thanks to their flexible configuration options, are true all-rounders for the diverse requirements of tool and parts cleaning. They remove contaminants such as flux residues, oils, dusts and greases from carriers/masks, ESD boxes, PCB magazines, pallets, machine parts and other small parts (e.g. turned and milled parts). The options for the use of operating materials are just as flexible:The optimally adapted cleaning medium can be used as a ready-to-use mixture (RM ReadyMix) or as a concentrate (CN Concentrate). All systems are preconfigured for efficient water recycling and/or disposal modules (see pages 23 and 24). They also feature intelligent network connectivity for smart factory environments and are suitable for high-temperature cleaning and rinsing up to 80 °C. Cleaning tasks in the electronics producing industry can be divided into two segments: product cleaning and solder frame & carrier cleaning. Product cleaning is described as the cleaning of highly sensible components and is an integrated part of the value-added chain. Solder frame and carrier cleaning includes all other cleaning processes that directly affect the value chain. This includes e.g. the thorough cleaning of carriers, solder frames, filters, tubes, soldering ovens etc. ToZ Discharge
AQUBE MH6 AQUBE MH7 AQUBE MH9 AQUBE® MH series ▪ PAGE 18 AQUBE MH7 TZD* PRODUCT DETAILS Cleaning capacity 7 carrier up to 24“ x 19“ (610 x 490 mm) when using a wash cart or up to three wash basket drawers Average processing time 60 min/cycle = 9 min/carrier Number of tanks/circuits two-tank-system • 2 circuits Process chamber dimensions W 540 • D 590 • H 710 mm Tank volume tank A: 95 l • tank B: 65 l Footprint W 1,400 • D 1,240 • H 1,800 mm PRODUCT DETAILS Cleaning capacity 28 carrier up to 29.5" x 37.5" (750 x 950 mm) when using a wash cart or up to four wash basket drawers Average processing time 60 min/cycle = 2 min/carrier Number of tanks/circuits two-tank-system • 2 circuits Process chamber dimensions W 970 • D 955 • H 900 mm Tank volume tank A: 125 l • tank B: 125 l Footprint W 1,700 • D 1,850 • H 1,800 mm PRODUCT DETAILS Cleaning capacity 11 carrier up to 24" x 25" (610 x 640 mm) when using a wash cart or up to three wash basket drawers Average processing time 62 min/cycle = 6 min/carrier Number of tanks/circuits three-tank-system • 3 circuits Process chamber dimensions W 700 • D 720 • H 710 mm Tank volume tank A: 95 l • tank B1: 65 l • B2: 105 l Footprint W 1,400 • D 1,550 • H 1,800 mm PRODUCT DETAILS Cleaning capacity 11 carrier up to 24" x 25" (610 x 640 mm) when using a wash cart or up to three wash basket drawers Average processing time 60 min/cycle = 5 min/carrier Number of tanks/circuits two-tank-system • 2 circuits Process chamber dimensions W 700 • D 720 • H 710 mm Tank volume tank A: 95 l • tank B: 65 l Footprint W 1,400 • D 1,550 • H 1,800 mm *saves up to 70 % rinsing water ® ® ® ®
The PSE MH series ECONOMIC CLEANLINESS PSE MH7 PSE MH6 PAGE 19 ▪ Solder Frames & Carrier Cleaning PRODUCT DETAILS Cleaning capacity 7 carrier up to 24“ x 19“ (610 x 490 mm) when using a wash cart or up to three wash basket drawers Average processing time 70 min/cycle = 10 min/carrier Number of tanks/circuits two-tank-system • 2 circuits Process chamber dimensions W 540 • D 590 • H 710 mm Tank volume tank A: 95 l • tank B: 65 l Footprint W 1,400 • D 1,240 • H 1,800 mm PRODUCT DETAILS Cleaning capacity 11 carrier up to 24" x 25" (610 x 640 mm) when using a wash cart or up to three wash basket drawers Average processing time 70 min/cycle = 6 min/carrier Number of tanks/circuits two-tank-system • 2 circuits Process chamber dimensions W 700 • D 720 • H 710 mm Tank volume tank A: 95 l • tank B: 65 l Footprint W 1,400 • D 1,550 • H 1,800 mm The kolb PSE MH series provides all-round systems for nearly all maintenance cleaning requirements involving fluxes, oils, dusts and greases on carriers/masks, ESD boxes, PCB magazines, pallets, machine parts and other small parts. The systems are very compact, energysaving and already well equipped in the basic version. They offer intelligent network connectivity for smart factory environments and are suitable for high-temperature cleaning and rinsing up to 80 °C. Key features of the PSE MH series
Accessory program (excerpt) Accessory Program ▪ PAGE 20 Washing Carriers & Frames kolb offers a whole range of tailored frames and carriers for PCB, misprint, stencil and parts cleaning e.g. adapter washing frames for, frameless stencils, DEK Vector-Guard stencils, LaserJob stencils, misprinted boards, PCBs, PCBAs, squeegees and scrapers. For more information visit www.kolb-ct.com/systems/ extras/washing-frames. SpeedLoad Carts Stainless steel set-up carts for the transport of SlideIn Quick Load inserts within a production area. They allow faster and easier transport when the load unit baskets cannot be loaded in the immediate vicinity of the cleaning system. The trolley fits exactly to the size of the corresponding machine, so that the complete loading unit can be easily and smoothly pushed into the cleaning chamber. For more information visit www.kolb-ct.com/systems/extras/accessories. SlideIn Quick Load Inserts Speed loading slide in units with two, three or four drawer baskets. The drawer baskets can be loaded outside of the cleaning system, which facilitates handling. If two units are in use, one can be loaded while a filled one runs through a cleaning cycle in the machine. The loading and unloading then requires only minimal system downtime, since the loaded units can be completely slided in and out. For more information visit www.kolb-ct.com/systems/extras/accessories. Electronic Rotor Run Control To monitor correct rotor operation in closed kolb AQUBE® and PSE systems. The rotor run control option checks the functioning of the rotors electronically, to prevent from rotor damage e.g. because of loading mistakes or slipped products. Built-in sensors at each half turning of each rotor send a signal to the PLC. For more information visit www.kolb-ct.com/systems/extras/accessories. Rotor QuickConnect QuickConnect is a rotor speed clamping system. The horizontal center rotors of a kolb cleaning system can be installed or removed within a few seconds. If goods to be cleaned require more headroom than the normal rotor arrangement allows, the center rotors can be easily removed. The rotors for smaller goods to be cleaned can be installed again just as quickly, which guarantees the optimum flexibility of the cleaning chamber. For more information visit www.kolb-ct.com/systems/extras/accessories. Decalcification Unit Ensuring required tap water quality for the rinse circuit. In the case of systems connected to a tap water supply on site, where the water quality of which does not correspond to the required < 10 °dH or < 350 µS conductivity value, the water quality required for the rinsing process can be produced by the decalcification unit. By means of the ball valve above the cartridge, the blend between the city water and the treated (decalcified) water is adjusted. For more information visit www.kolb-ct.com/systems/extras/accessories.
CLEAN TECHNOLOGY The AF series AF75 PAGE 21 ▪ Maintenance Cleaning PRODUCT DETAILS Cleaning capacity/basket W 705 • D 1,165 • H 510 mm Average processing time 60 min/cycle/loading Number of tanks/circuits two-tank-system • 2 circuits Process chamber dimensions W 770 • D 1,280 • H 600 mm Tank volume tank A: 1,000 l IBC • tank B: 1,000 l IBC Footprint W 940 • D 2,860 • H 1,660 mm Examples of cleaning goods Key features of the AF series The kolb AF series offers rugged state-of-the-art systems for maintenance cleaning using aqueous AirFlow® technology – a thorough and environmentally friendly turbulent air immersion cleaning process developed by kolb. This technology differs from common sprayin-immersion applications, as the goods to be cleaned here are actively submerged everywhere by the cleaning fluid which is swirled with compressed air. It guarantees a permanent all over active flushing without dead spots so that every contamination is fast and efficiently cleansed off.
AF04 AF20 AF30* *available for operation at temperatures up to 80 °C: AF30-HT AF series ▪ PAGE 22 PRODUCT DETAILS Cleaning capacity W 1,300 • D 590 • H 430 mm Average processing time 60 min/cycle/loading Number of tanks/circuits two-tank-system • 2 circuits Process chamber dimensions W 1,330 • D 590 • H 480 mm Tank volume tank A: 500 l • tank B: 500 l Footprint W 2,330 • D 1,530 • H 1,430 mm PRODUCT DETAILS Cleaning capacity W 800 • D 430 • H 500 mm Average processing time 60 min/cycle/loading Number of tanks/circuits two-tank-system • 2 circuits Process chamber dimensions W 800 • D 430 • H 540 mm Tank volume tank A: 230 l • tank B: 230 l Footprint W 1,800 • D 1,110 • H 1,430 mm PRODUCT DETAILS Cleaning capacity 6 - 9 solder frames up to 24" x 18.5" (610 x 470 mm) or up to 4 condensate traps Average processing time 60 min/cycle = 9 min/carrier manual handling Number of tanks/circuits two-chamber-system – 2 tank chambers Process chamber dimensions cleaning: W 580 • D 610 • H 470 mm rinsing: W 200 • D 610 • H 470 mm Tank volume cleaning: 175 l • rinsing: 60 l Footprint W 1,433 • D 1,247 • H 1,300 mm
Water Management SAVE VALUABLE RESSOURCES PAGE 23 ▪ Water Management WPCL IU WPCL IUT PRODUCT DETAILS ▪ Recycling f clear rinse water into DI/DM quality ▪ SYMBIO-integration as a framework module at the system back as fully enclosed solidly integrated unit ▪ For kolb AQUBE® XH6, XH7 and XH9 systems and AQUBE® XV9 series ▪ Depth increase by only about 700 millimeters ▪ 6 filter stages ▪ Integrated water exchange/refilling system ▪ Fully automated PLC controlled process Whether due to government regulations, taxes, or privatization and commercialization, the (dwindling) global freshwater resources will become an increasingly valuable asset in the future. For economic and ecological reasons, it is foreseeable that the cost of freshwater will significantly impact the value chain in any production process that requires large amounts of water. kolb water management systems help save on water and waste disposal costs: An internal rinse water treatment loop (ClosedLoop) is already standard in all kolb recirculation cleaning systems with two or more separate loops. In this system, the rinse water is reused multiple times before it needs to be replaced. Afterwards, it can be recycled for reuse in specialized (CrossLoop) WPCL systems or with WPSD modules, treated for indirect discharge into the local wastewater network. More information at www.kolb-ct.com/systems/water-management For both technologies, kolb offers cost-effective and compact modular systems that deliver optimal results. Recycling of rinse water to DI/DM quality. WPCL modules work with CrossLoop crossover recirculation technology and sixfold filtration manage the recycling of wastewater. They reduce the need for fresh water and for producing DI water by a multiple and lowerthe cost for disposal of contaminated used up water.
WPSD IU AQUBE 5 WPSD IU AQUBE 6/7/9 WPSD IU AF30 WPSD IU AF75 WPSD series ▪ PAGE 24 PRODUCT DETAILS ▪ Wastewater disposer SYMBIO-module ▪ Integration at the system back as fully enclosed solid unit ▪ Process tank with content of approx. 140 liters ▪ 5 filter stages ▪ Automatic dosing of regulators for pH-value reduction ▪ Integrated pumping system to sewage network ▪ Fully automated PLC controlled process PRODUCT DETAILS ▪ Wastewater disposer SYMBIO-module ▪ Integration at the system back as fully enclosed solid unit ▪ For kolb AQUBE® X, MH and MV systems ▪ Process tank with content of approx. 270 - 450 liters ▪ 5 filter stages ▪ Automatic dosing of regulators for pH-value reduction ▪ Integrated pumping system to sewage network ▪ Fully automated PLC controlled process PRODUCT DETAILS ▪ Wastewater disposer SYMBIO-module ▪ Integration at the system back as fully enclosed solid unit ▪ 4 - 5 filter stages ▪ Automatic dosing of regulators for pH-value reduction ▪ Integrated pumping system to sewage network ▪ Fully automated PLC controlled process ▪ Easy maintenance access through rear door/rear covering PRODUCT DETAILS ▪ Fully clad wastewater disposer unit ▪ Freely installable in the room ▪ For kolb AF75 AirFlow® systems ▪ 4 - 5 filter stages ▪ Automatic dosing of regulators for pH-value reduction ▪ Integrated pumping system to connected IBC container ▪ Fully automated PLC controlled process ▪ Easy maintenance access through rear door/rear covering
OPTIONAL UPGRADES Function Packages & Single Options (excerpt) PAGE 25 ▪ Function Packages & Single Options DI-Water System/DI-Water System Combi (Function Packages) For the production and quality control of deionized (DI) and demineralized (DM) purified rinse water in the cleaning system. DI-Water System Combi additionally includes the single option "Automatic Water Exchange", which is intended for kolb systems that do not have this option in their basic equipment (such as AQUBE®, PSE MV and PSE 300 2VL stencil cleaning systems). PCBA Cleaning (Function Package) For the cleaning of sensitive electronics. The PCBA Cleaning function package qualifies kolb (mainly) stencil cleaning systems for the thorough removal of flux residues, resin, oxides and soldering materials from printed circuit boards, active and passive electronic components, BGAs, flip chips, relays, inductors, etc. Auto Detergent Monitoring (Function Package) Inline/online detergent stability monitor. To precisely adjust the concentration of the cleaning bath in conjunction with an automatic re-dosing unit, the kolb inline/online brix monitor automatically measures the refractive index of the cleaning medium and reacts if it is too high or too low concentrated. Traceability Basic/Traceability Comfort (Function Packages) Data tracking, saving and storing. kolb offers two traceability options for its cleaning systems both with wireless scanners. A basic version, compatible with all systems with touch panel (PSE and AQUBE® systems) and a comfort version, available for all AQUBE® systems. Our function packages and single options which are standard in many systems are available to expand certain systems to additional process capabilities or to increase their actual performance.
Single Optionen ▪ PAGE 26 Fine Filter Systems Tank A, Tank B (Single Options) Replaceable filter cartridges with different degrees of fineness filter out contaminants such as heavy metals that were washed off during the cleaning process or that were introduced into the rinsing medium by rinsed-off cleaner residues from the cleaning medium (option tank A) or from the rinsing medium (option tank B). As a result, the detergent or rinsing medium remain operational for much longer. Detergent Tank Heater (Single Option) Unit for precise detergent heating up to max. 80 °C. For the cleaning with detergents which develop their optimal cleaning effect only at higher temperatures. The cleaning temperature of the unit equipped with a contact protection will be preset to a defined value. The PLC control module for the heater enables the activation of the heating element, monitors the temperature and activates the built-in overtemperature protection. Remote Maintenance (Single Option) Online maintenance assistance. Remote helpline to kolb service engineers for fast software data analysis, maintenance assistance, instructions and monitoring. With the agreement of the operator – kolb service engineers can connect to the remote module via an existing network connection and, by reading out the data, provide the customer with specific support for settings/troubleshooting, etc. Automatic Additive Dosage (Single Option) Replenishment unit for detergent additives. Automatic unit for adding a detergent additive in order to keep the permanent mixing ratio in the cleaning tank more process-reliable and to shorten maintenance times. Automatic Water Exchange (Single Option) Exchange unit for the rinsing tank. The automatized water exchange of the rinse tank optimizes the process reliability of the water change and minimizes downtime due to maintenance of the cleaning system. The system pumps down the used rinse water within a short time and fills in fresh water from the on-site water connection. MediumWipe® (Single Option) Designed to prevent detergent carryover and additional consumption and to extend the service life and quality of the rinse water. The MediumWipe® process blows pipes, rotors/nozzles and items to be cleaned free from remaining liquid by the compressed air unit installed on the rear of the cleaning system. The blown off liquid is recirculated into the corresponding tank.
PAGE 27 ▪ Application Overview for kolb Detergents Application overview for kolb detergents The kolb product portfolio includes not only highly specialized cleaning systems, but also detergents, rinsing media, service products and analytical products that are optimally matched to each specific application requirement. kolb detergents, rinsing media, and additives can be used not only in kolb cleaning systems, but generally also in cleaning systems from other manufacturers with comparable technology. The application overview helps you quickly identify the optimal kolb detergent for your specific cleaning process. All kolb chemical products are subject to the strictest controls to ensure compliance with all globally applicable environmental, safety, and quality standards. All kolb detergents are free of PFAS, halogens and silicones. In addition, kolb has been certified according to both ISO 9001 and ISO 14001 for many years.
Excerpt kolb Detergents ▪ PAGE 28 Excerpt kolb detergents Your kolb benefits The complete kolb chemistry portfolio can be found in our web catalog: MultiEx® VR series The MultiEx® VR series offers water-based, homogeneous, low-temperature detergents with a broad range of cleaning power and a long bath life, which are ideal for the thorough and resource-efficient cleaning of PCBAs. MultiEx® 3D series The MultiEx® 3D series offers water-based, homogeneous, low-temperature detergents with a broad range of cleaning power, a special cleaning technology and a long bath life. They are ideal for the thorough and resource-efficient cleaning of PCBAs and power electronics, as well as for the reliable cleaning of solder frames and carriers. MultiEx® NP-1 MultiEx® NP-1 is a water-based, homogeneous, low-temperature detergent with a neutral pHvalue that is ideal for thorough, gentle and resource-efficient cleaning of PCBAs. MultiEx® N7-TS MultiEx® N7-TS is a water-based, homoge-neous and pH-neutral low-temperature detergent with a broad range of cleaning power, integrated rinsing function and long bath life, which is ideal for thorough, gentle and resource-efficient cleaning processes for stencils and screens. WetWipes/OF1®/ G50®/CF1® and more We also offer a wide range of manual cleaning products for tools used in electronics production, as well as for cleaning process chambers and other soldering system components. MultiEx® A12 MultiEx® A12 is a water-based, homogeneous, low-temperature detergent with a broad range of cleaning power and a long bath life, making it ideal for the thorough and resource-efficient cleaning of solder frames and carriers. ContraFlux®-Serie The ContraFlux® series offers water-based, homogeneous low-temperature detergents with a broad range of cleaning power, ideal for thorough and resource-efficient cleaning of condensate traps and filters, as well as for reliable cleaning of solder frames and carriers.
PAGE 29 ▪ kolb Campus Knowledge & Training Courses kolb Campus Knowledge for competitive advantage! kolb Campus is a unique, comprehensive range of knowledge and training courses on all aspects of cleaning in the electronics industry as well as the optimum operation of a kolb cleaning system. kolb Campus offers detailed specialist and methodological knowledge with a high degree of practical relevance on key aspects of profitable and sustainable electronics production. kolb Campus offers interested parties two training programs: Campus B Manufacturer-independent intensive training Universal expert training, always at the cutting edge of research and technology. This training is ideal for process managers who want to acquire detailed advanced knowledge of the essential conditions and diverse possibilities of modern cleaning processes in the electronics industry. Campus S Valuable complementary training Special knowledge to optimize the profitability of your kolb cleaning system, designed for participants in initial installation training or operational re-training. This training is useful for companies that want to train their employees to operate their kolb system as efficiently and sustainably as possible. The theoretical modules of the Campus training program are completed online via an e-learning platform. You determine the duration and pace of processing yourself. It is recommended to complete the theoretical modules before the practical part, with a minimum achievement level of 65 %. After successfully completing the theoretical modules, we will be happy to provide you with an official confirmation of your learning progress. The practical part is added afterwards and, depending on the training program, either takes place during commissioning or refresher training directly at your kolb cleaning system in your company, or over two days in the training facilities and technology center at the kolb headquarters in Willich. Upon completion, you will receive a digital handout and a certificate of participation. Learn more on www.kolb-ct.com/campus Campus training procedure
Certificates & Certifications ▪ PAGE 30 Our most important certificates The 5-Star SAFEGAR guarantee from kolb ensures that all safety relevant devices e.g. safety interlock on the chamber door, overflow alarm for all tank sections, overheating protection for all heating and drying elements, end switches for all motor-driven valves and drives, personnel protection insulation etc. are included in the machine base prices. Because at kolb safety features are of course always standard – never an option. The WATERSAVE certified ClosedLoop and CrossLoop technologies of kolb help saving water by recycling contaminated and wasted rinse fluids. All our PCB cleaning systems are equipped by default with an integrated ClosedLoop processing for cleaning and rinsing media, ensuring multiple cycles with minimum losses. Special CrossLoop processing systems help to even increase this performance. Efficiency, economy and safety are outstanding features of our cleaning systems. You will find the relevant certifications on our cleaning systems. Intelligent energy management is what describes best our patented ENERSAVE technology which allows our cleaning systems to run with the lowest power consumption in comparison to competitor products and delivering an even higher power performance. No need for high voltage installations and no need to take extra security measures – not to mention the significant savings of energy costs. ISO cerified The kolb EASOTECH construction assurance provides state of the art technology with the easiest possible handling on site. The process stability, speed, compactness, durability and cost effectiveness of our systems are based upon complex engineering as well as upon comprehensive software design. All you have to do is push one button only, to make these sophisticated technologies work straightforward in their daily business. We are ISO certified! For many years kolb has been certified according ISO as well as ISO 14001. ISO 9001 Product and management quality Our objective to deliver only high quality is an integral part of our corporate policy. Structured and well controlled processes guarantee the highest level of reliability and speed. Strict quality checks ensure that each individual part meets our high standards. Our customers' satisfaction is the reason of being for our business. ISO 14001 Environmentals consciousness The will to protect our environment is also firmly anchored in our corporate policy. We are aware that our activities affect the environment. Therefore it is our obligation and duty to limit the negative influences to the environment to its minimum within the frame of the economic and technical abilities and again with well structured processes. Our goal is not only to develop and produce our own products accordingly, but to offer with these products opportunities to reduce the environmental impact of the whole electronics industry.
Service & Contact and kolb Subsidiaries Service & Contact kolb Campus kolb Campus is a comprehensive knowledge and training program about cleaning in the electronics industry and the optimum operation of your kolb cleaning system. You benefit from in-depth technical and methodological knowledge with a direct link to practice – for an efficient and sustainable electronics production Sales Hotline Our technical Sales is available Monday through Thursday from 9 am to 5 pm and Friday from 9 am to 3 pm at +49 2154 947911. You can reach the order processing department at +49 2154 9479-38. Servic Hotline You require our support? For agreements/questions via phone you can reach us under +49 2154 9479-44. If you need a technician, please send us the completed kolb service requisition. You will find it in the manual of your cleaning system or online right here >> Our company is logistically perfectly located in the industrial area Willich-Munchheide, near Dusseldorf, Germany. If you would like to get information on the spot: We are looking forward to your visit. kolb Subsidiaries Our international subsidiaries and our worldwide network of distribution partners are at your service: Germany kolb Cleaning Technology GmbH Karl-Arnold-Str. 12 • 47877 Willich • Germany Phone: +49 2154 9479-38 • Email: info@kolb-ct.com Australia kolb Cleaning Technology AP Pty Ltd 6/150 Canterbury Road • NSW 2200 Bankstown • Australia Phone: +61 2 97 900 273 • Email: sales@asia.kolb-ct.com China kolb Cleaning Technology AP Pty Ltd No 668, East Bejiing Road • Hitech Kingworld East Tower, Level 27, Unit A1 Shanghai 200001 • PR China Phone: +86 21 6322-2561 • Email: sales@asia.kolb-ct.com India (Liaison Office) kolb Cleaning Technology GmbH DSM-164 DLF Tower • Shivaji Marg • 110015 Neu Delhi • India Phone: +91 11 41076819 • Email: info@kolb-ct.com USA kolb Cleaning Technology USA LLC 1811 Pike Rd • STE 2A • Longmont, CO 80501 • USA Phone: +1 970 532 5100 • Email: sales@usa.kolb-ct.com Technical changes/errors reserved. Product images may vary from the original. Copyright: © kolb Cleaning Technology GmbH 2025 Nr. 11/25
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